Revolutionizing great corrugated packaging by numbers
Ablebox’s partnership with eProductivity Software Escada drives innovation in corrugated packaging manufacturing, as it continues the journey of technological transformation and AI to enhance the corrugated board and box-making process.
About Ablebox
Yeovil, England
With three manufacturing facilities in the South West of England, Ablebox is a leading innovator in the UK corrugated packaging industry. The company has significantly enhanced its operational capabilities and sustainability through a strategic partnership with eProductivity Software (ePS), specifically by utilising the Escada system. This collaboration has revolutionised Ablebox’s production metrics, achieving remarkable efficiency gains, substantial waste reduction, and an elevation in product quality.
As the leading independently owned and integrated manufacturer of corrugated board in the South West, Ablebox serves a diverse range of industries, including food and beverage, pharmaceuticals, and fast-moving consumer goods (FMCG). The company is committed to pioneering sustainable and superior quality packaging solutions.
The Challenge
Prior to the integration of Escada, Ablebox had faced some challenges in optimizing their JS Machine JETS 300 doublewall corrugator, which was commissioned in late 2020.
For the owners, the main goals were to enhance high-volume output, ensure consistent product quality, reduce production waste, and decrease operator dependency to streamline operations in a highly competitive market.
Technology Implementation
The choice of Escada’s Corrugator Quality and Process Control System was influenced by ePS’s proactive support and their collaborative approach in tailoring solutions to meet Ablebox’s specific needs. “Escada’s technology has been a game-changer, introducing advanced automation capabilities that have refined production processes and dramatically improved operational efficiency,” states Jack Lloyd, Managing Director, Ablebox.
Technology implemented at Ablebox:
Escada Profile
A closed-loop process control system with laser bar.
Escada Syncro 7
A single-point corrugator control system for wet and dry end control.
Transformation and Outcomes
30%
30%
15%
What Our Clients Say
Jack Lloyd,
Managing Director, AbleboxTransforming operational dynamics
"Partnering with ePS Escada has been pivotal in transforming our operational dynamics, far exceeding our initial objectives. The Escada system has been crucial not only in enhancing our production capabilities but also in advancing our environmental and sustainability goals. This partnership has equipped us to better meet customer demands and tackle industry challenges head-on. We eagerly anticipate continued collaboration with the Escada team as we explore further technological enhancements in the corrugated packaging landscape."
"Our partnership with Ablebox has been immensely rewarding. The collaborative effort in implementing the Escada system has driven significant improvements in their production metrics. We've seen remarkable gains in efficiency, waste reduction, and product quality. This partnership highlights the value of tailored technology solutions in transforming manufacturing operations." - Ewan Thomas, Sales Development Manager, EMEA, eProductivity Software.
Escada Corrugator Quality and Process Control
Maximize efficiency and maintain process control in the corrugated industry.
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Future collaborative goals
Ablebox views ePS Escada as an integral partner for ongoing technological advancements. The focus is on further automating and refining processes and with the use of AI to maintain leadership in the corrugated packaging sector, with continuous improvements aimed at scalability and sustainability.
"The synergy between Ablebox and ePS Escada sets a high standard in the industry, showcasing the transformative potential of integrated technology in manufacturing. The successful deployment of Escada systems within our operations exemplifies industry-leading innovation in process optimisation and environmental responsibility."
Jack Lloyd,
Managing Director, Ablebox